Lead Acid Battery Production/Assembly Line

• Transmission Type: Flexible, Flexible
• Rhythm: Flow Production Line, Flow Production Line
• Automatic Production Line: Comprehensive, Assembly
• Production Scope: Product Line, Product Line
• Flexible Production: Intelligent Manufacturing, Intelligent Manufacturing
• Condition: New
• Model NO.: Customization
• Automation: Automatic, Automation
• After-sales Service: Engineers Available to Service Machinery Overseas
• Casting Speed: 6-12 Mold Min
• Casting Size: 330*130mm
• Casting Thickness: 1.1-3.6mm
• Cutting Mold Adjustable Range: 106-150mm
• Certification: CE
• Transport Package: Standard
• Specification: SGS
• Trademark: CMT
• Origin: Jiangsu Suzhou
• Production Capacity: 100 PCS/ Hour

Product Description

General:
1. Production capacity: 100 pcs/hour.
2. Parameter: 12V, 500-200AH.
3. Electricity: 380V, 50Hz.
4. Air: compressed, 0.6 Mpa.
5. Floor: 100m*20m*8m

Flow chart


Equipment list
1. Plate casting machine

No.	Items	Unit	Specification	Remarks
1	Capacity	8H	2800 pieces
2	Casting speed	min	6-12 mold
3	Casting size	mm	330*130
4	Casting thickness	mm	1.1-3.6
5	Cutting mold adjustable range	mm	106-150
6	Lead pot temperature	ºC	400-550	continuously adjustable
7	Lead spoon temperature	ºC	400-550	continuously adjustable
8	Mold temperature	ºC	100-200	continuously adjustable
9	Power	KW	44	One machine two pots
10	Power source	AC	3F*380V
11	Compressed air	Mpa	0.4-0.5
12	Dimension	mm	4300*1200*2200
13	Weight	kg	1500

2. Paste mixing machine

No.	Items	Unit	Spec.
1	Capacity	KG/time	500
2	Time cycle	min	25-45
3	Rotate speed	Prm	45
4	Power	KW	22
5	Cooling water	Mpa	0.6Mpa tap water

3. Double side plate pasting machine
 

1	Paste volume	150KG
2	Suitable grid plate	Thickness 1,2-4.5mm Width:180-360mm
3	Pasting efficiency	60-130 pieces/min
4	Pasting thickness tolerance	<±0.1mm
5	Plate weight tolerance	±5g
6	Power	Main motor:12KW Paste feeding motor 0.75KW
7	Air source	<0.3m³ >06Mpa. Working 0.5Mpa
6	Dimension	3660mm*1700mm*1650mm
7	Weight	2300KG
8	Clean mode	Water and acid spray

4. Plate surface drying machine
 

No.	Items	Specification
1	Tunnel length	13 meters
2	Temperature	25ºC--80ºC
3	Fan rotate speed	3000r/min
4	Power	3KW
5	Capacity	8000-10000 PCS/time
6	Working mode	Batch type
7	Working time	3,5--4.5H/time

5. GH Curing and Drying Chamber
GH-1 curing and drying chamber is composed of main box, sub-box, controlling system.
And there are hot air circulating system, heating system, humidification System,
temperature&humidity control system and air inlet&outlet system between the main box and
sub-box.

6. Automatic plate splitting machine
7. Cast-on-strap machine
As per the current demand and production features, we developed ZHX200 Cast-on-strap
machine, it is used for casting and welding for the plate groups in battery assembling process.
The machine is fully automatic and controlled by a PLC, which has 4 working positions. The
machine needs only 2 operators, for the first position, the operator has to put the plate
groups into the clamp and tighten it, for the 2 nd  position, all the movements(aligning,
flipping, lug brushing, soldering flux brushing, etc.) are automatic. For the 3 rd  position
also fully automatic (aligning, casting, cooling, etc.). The other operator has to take out the
plate group from the clamp into the battery cell.
8. Partition welding machine(for welding the pole ear)
9. Battery tank cap hot sealing and welding machine
10. Screen printer
11. Acid pouring machine(10 heads)
......


This is just for your reference, and we can provide special design service later.