Citric Acid Monohydrate Making Machine Line

• Customization: Available
• Condition: New
• Automation: Automatic, Automation
• Model NO.: Whole machine line
• Transmission Type: Flexible
• Automatic Production Line: Assembly
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Certification: SGS
• Capacity: 1500 Tons/Year
• Suggested Workers: 60 Workers
• Working Time: 300 Days/Year, 3 Shifts/Day, 20 Workers / Shift
• The Production Line Dimension: 30 Meters (W) X 80meter(L) X 20meter (H)
• Workshops Area: 5400m2
• Whole Factory Area: 11340.72 M2
• Specification: SGS
• Trademark: CMT
• Origin: Jiangsu Suzhou
• Production Capacity: 10000 Tons/Year

Product Description

1. Brief Introduction
   Citric acid monohydrate capacity: 1500 tons/year
    300 days/year, 3 shifts/day, 20 workers / shift
    Whole factory 60 workers
    The production line dimension: 30 meters (w) X 80meter(L) X 20meter (H)
    Suggested operation area needed 900 m2/each layer
    Workshops area about 5400m²
    Whole factory area about 11340.72 m²

2. The following pictures just for your reference




3.  Flow Chart
     1) Corn crushing
     2) Culture medium
     3) Pretreatment
     4) Fermentation
     5) Pretreatment
     6) Filtering
     7) Neutralization
     8) Filtering
     9) Washing calcium
    10) Mixing
    11) Acid hydrolysis
    12) Filtering
    13) Activated carbon power
    14) Cation exchange column
    15) Anion exchange column
    16) Purged liquor
    17) Refining filtering
    18) Pre heating
    19) Evaporation
    20) Crystallization
    21) Drying
    22) Screening
    23) Packing
    24) Finished product

4.  Layout of the factory


5. Machine List

Name	Model & Specification	Material	Qty
Utility System
Steam	0.5Mpa: 4t/h
Primary water	5m 3 /h
Process water	25m 3 /h
Fermentation concentration circulating water	10m 3 /h
Power supply system	6000KVA/10000V and 380V
Reciprocating type air compressor	24m 3 /min centrifugal compressor		2
	DW-150/3 compressor		1
Air treatment system	Match with fermentation air		1
Instrument air compressor	3m 3 /0.7	Steel	2
Freezer dryer	With instrument air		2
Refrigerator and supporting accessories	60000 /h,-8 degree		3
Shallow water system	200000 /h,+7 degree		1
Raw Material Workshop
Corn silo	Capacity: 1.2t/h		1
Corn crushing system	1 t/h , 60 mesh, pass 70%		1
Feeding tank	2m 3	Carbon steel	3
Mixer	80rpm		3
Pump	5.0m 3 /h , 50m		2
Jet liquefier	5m 3 /h,100 class	Stainless steel	2
Pressure tank	1m 3 ,0.2mpa	Carbon steel	1
Laminar flow tank	1m 3 ,0.2mpa	Carbon steel	6
One-time liquid pump	5m 3 , 30m	Carbon steel	2
Vapor liquid separator	DN800	Carbon steel	1
Maintaining tank	6m 3	Carbon steel	3
Mixer	65rpm	Carbon steel	3
Pump	5m 3 /h ,30m	Carbon steel	2
Feed plate	25m 2		5
Liquid transfer tank	2.5m 3	A3	1
Pump			2
Liquid storage tank	40m 3	A3	1
Pump			2
Feed tube bundle dryer	60m 2		1
Feed packing system			1
Fermentation workshop
Seeds tank	3m 3	304	3
Seeding tank air system	1m 3 /h,100 class		3
Fermentation tank	F=30m 3	304	5
Foam collector		Stainless steel	5
Foam degassing tank		Carbon steel	1
Tank discharging heater	7m 2 , Coil heat exchanger	Stainless steel	2
Fermentation liquid storage tank	30m 3	Stainless steel	2
Fermentation liquid pump	6m 3 /h,30m	Stainless steel	2
Extraction workshop
Fermentation liquid filter	5m 2		2
Dilute acid tank	3m 3	Stainless steel	1
Wash water pump	5m 3 , 25m	Stainless steel	4
Acid slag slurry mixing tank	1.5m 3	Stainless steel	1
Mixer	65rpm	Stainless steel	1
Pump	5m 3 /h , 50m	Stainless steel	2
Mixing tank	4m 3	Stainless steel	1
Vacuum pump	SZ-1		2
Plate and frame feed pump	7.2m 3 , 80m	Stainless steel	2
Box press filter	15m 2	PP	6
Liquid tank	6m 3	Stainless steel	1
Liquid pump	7.2m 3 / 35m	Stainless steel	2
Mycelium mixing tank	1.5m 3	Stainless steel	1
Pump	5m 3 /h , 50m	Stainless steel	2
Collecting liquid tank	1.5m 3	Stainless steel	1
Washing filter cloth machine	D1000*1200	Stainless steel	1
Filter cloth washing water recycling tank	1m 3	Stainless steel	1
Filter cloth washing water recycling pump	3.6m 3 , 25m	Stainless steel	2
Neutralization barrel (Calcium carbonate neutralization)	3m 3	Stainless steel	7
Neutralization filter	3m 2	Stainless steel	3
Lime calcium washing tank	2m 3	Stainless steel	1
Lime calcium washing pump	7.2m 3 , 25m	Stainless steel	2
Neutralization water vacuum pump	SZ-1		2
Lime calcium auger	D200	Stainless steel	2
Calcium salt mixing tank	1.5m 3	Stainless steel	2
Pre decomposition tank	2m 3	Corrosion protection	1
Acid hydrolysis pot	3m 3	Corrosion protection	3
Acidolysis liquid delivery pump	5.4m 3 /h , 30m	Stainless steel	2
Acidolysis and filter	3m 2	Stainless steel	1
Concentrated acid tank	5m 3	Corrosion protection	1
Concentrated acid pump	22m 3 , 25m	Stainless steel	2
Dilute acid tank	2m 3	Corrosion protection	1
Dilute acid pump	3.6m 3 , 25m	Stainless steel	2
Acid hydrolysis water vacuum pump	SZ-1		1
Acid hydrolysis vacuum protection barrel	0.5m 3	Corrosion protection	1
Hot water tank	6m 3	Carbon steel	1
Hot water pump	3.6m 3 , 25m	Stainless steel	2
Sulfuric acid metering tank	2m 3	Carbon steel	1
Calcium carbonate mixing tank	1m 3	Carbon steel	1
Mixer	65rpm	Carbon steel	1
Calcium carbonate mixing tank	40m , 5.4m 3 /h	Carbon steel	2
Sulfuric acid tank	15m 3	Carbon steel	1
Sulfuric acid pump	3.6m 3 /h, 30m	Carbon steel	2
Refining Workshop
Acid hydrolysis liquid storage tank	6m 3	Corrosion protection	2
Acid hydrolysis liquid pump	6m 3 , 50m	Corrosion protection	2
Decolouring column	2.5m 3	Corrosion protection	6
Cation exchange column	2.5m 3	Corrosion protection	4
Anion exchange column	2.5m 3	Corrosion protection	4
Recovery tank	5m 3	Corrosion protection	3
Dilute acid recycling tank	3m 3	Corrosion protection	3
Dilute acid recycling pump	3.6m 3 ,25m	Stainless steel	3
Ion exchange liquid tank	3m 3	Stainless steel	1
Ion exchange liquid tank	6m 3	Stainless steel	1
Ion exchange liquid pump	5.4m 3 /h , 25m	Stainless steel	2
Alkali liquid preparation tank	3m 3	Carbon steel	1
Alkali recovery tank	3m 3	Carbon steel	1
Alkali liquid pump	3.6m 3 /h ,25m	Carbon steel	2
Hydrochloric acid preparation tank	3m 3	Corrosion protection	1
Hydrochloric acid recovery tank	3m 3	Corrosion protection	1
Hydrochloric acid pump	3.6m 3 /h ,25m	Corrosion protection	2
Waste water neutralization pool	5m 3	Corrosion protection	1
Deionized water storage tank	10m 3	Corrosion protection	1
Deionized pump	7.2m 3 30m	Stainless steel	2
Concentrated feed pump	3.6m 3 /h , 20m	Stainless steel	2
Plate heat exchanger	2m 2	Stainless steel	2
Three effect concentration (set)	Evaporation capacity :1t/h	Stainless steel	1
Double-effect mother liquid concentrate crystallization tank (set)	Evaporation capacity :1t/h	Stainless steel	1
Concentrated liquid storage tank	1m 3	Stainless steel	1
Filter	3m 3	Stainless steel	2
Filtered liquor storage tank	1.5m 3	Stainless steel	1
Monohydrate crystallization cans	3m 3	Stainless steel	3
Crystalslurry storage tank	3m 3	Stainless steel	1
Crystalslurry pump	3.6m 3 /h , 30m	Stainless steel	1
Mother liquid crystal slurry storage tank	1m 3	PP	1
Mother liquid crystal slurry pump	3.6m 3 , 30m	Stainless steel	1
Water ring vacuum pump	SZ-1		2
Centrifugal machine	D1000	Stainless steel	1
Boiling vibration fluidized bed system		Stainless steel	2
Vibrating screen	D800	Stainless steel	2
Mixed material storage silo	2m 3	Stainless steel	1
automatic 25kg packing machine	25kg	Stainless steel	2
Ton packing machine		Stainless steel	1
Wet dust collector	D1500	PP	2
Circulating pump	3.6m 3 , 25m	Stainless steel	2
Waste mother liquid tank	1m 3	Corrosion protection	2
Waste mother liquid delivery pump	3.6m 3 , 25m	Corrosion protection	1
Dissolving tank	1m 3	316	4
Dissolving pump	3.6m 3 , 25m	Corrosion protection	4
Total hydrochloric acid storage tank	5m 3	Corrosion protection	1
Hydrochloric acid pump	3.6m 3 , 25m	Corrosion protection	2
Total liquidalkali storage tank	5m 3	Carbon steel	1
Liquidalkali pump	3.6m 3 , 25m	Carbon steel	2

For more information,pls feel free to contact us.