The motorcycle production line is consist of three main parts: assembly line, testing line and package line .
1. Process for assembly
1.1 For motorcycle assembly
| No. |
Item |
| 01 |
Frame Marking
|
| 02 |
Press axle
|
| 03 |
Connect cable, fix cushion and lacing wire
|
| 04 |
Install rear wheel fork combination ,rear brake connection
|
| 05 |
Install filter
|
| 06 |
Ignition coil
|
| 07 |
Install front of rear fender , voltage regulator line, starting relay, flasher
|
| 08 |
Front fork suspension and front sign bracket combination ,Head lock combination ,connection board combination on instrument , flexible axle
|
| 09 |
Install front fender, front fender lining, front license plate bracket
|
| 10 |
Install rear of rear fender ,rear license plate bracket, rear taillight, rear label, rear reflector
|
| 11 |
Install rear of rear fender, rear turn light bracket ,rear turn light
|
| 12 |
Install main bracket ,rear brake arm combination |
| 13 |
Install front wheel , rear wheel split pin
|
| 14 |
Install light ,fairing, windshield
|
| 15 |
Install Hand assembly
|
| 16 |
Install left & right front fork, front turn light, side reflector
|
| 17 |
Install carburetor, wiring
|
1.2For engine assembly
| No |
Item |
| 01 |
Engine Assembly
|
| 02 |
Engine assembly frame ,rear break pull rod
|
| 03 |
Tighten carburetor
|
| 04 |
Install front wheel combination
|
| 05 |
Install rear wheel rear fork combination
|
| 06 |
Adjust chain, tighten rear wheel
|
| 07 |
Adjust rear brake
|
| 08 |
Tighten rear shock, instrument combination and front fork
|
| 09 |
Tighten left & right of rear paddle combination
|
| 10 |
Tighten silencer
|
| 11 |
Wiring
|
| 12 |
Install chain case
|
| 12 |
Install handlebar
|
| 13 |
Install starting arm
|
| 14 |
Install throttle cable
|
| 15 |
Install front light combination
|
| 16 |
Engine right & left cover, gear shift pedal
|
| 17 |
Tighten top of rear shock absorption
|
| 18 |
Tighten fuel tank
|
| 19 |
Tighten accumulator box
|
| 20 |
Frame rubber gasket, left & right body cover
|
| 21 |
Tighten rear central cover
|
| 22 |
Tighten left & right side cover
|
| 23 |
Tighten rear storage rack
|
| 24 |
Install cushion and fuel tank lock
|
2. Production line list
| No. |
Name |
Quantity |
Note |
| 1 |
(1) |
Assembly line |
Line |
1 set |
1 pcs |
45m |
| (2) |
Drive and control |
1 pcs |
|
| (3) |
Jig |
36 pcs |
|
| (4) |
Turn-line hoist(250KGS) |
1 pcs |
|
| (5) |
Pre assembly work table |
1 pcs |
|
2
|
Testing line |
1 set |
|
3
|
Package line |
1 set |
15m |
| 4 |
(1) |
Public facility |
Air compressor |
1 set |
1 pcs |
|
| (2) |
Air tank |
1 pcs |
|
| (3) |
Filter |
1 pcs |
|
| (4) |
Marking machine |
1 pcs |
|
| (5) |
Tyre machine |
1 pcs |
|
| 5 |
(1) |
Pneumatic tools |
Gas driving spanner |
1 set |
WT985 |
| (2) |
Pneumatic screwdrive |
WT203 |
| (3) |
Spring balancer |
|
| (4) |
Air charging gun |
|
| (5) |
Sprial air pipe |
8×12×7.5M |
| (6) |
Pneumatic screwdrive(Gun type) |
WT208 |
| (7) |
Gas driving spanner |
WT906 |
| (8) |
Torque spanner |
|
| (9) |
Digital multimeter |
|
| (10) |
Vernier caliper |
|
| (11) |
Electric hand drill |
13RE |
| (12) |
T-Sleeve |
8-19 |
| (13) |
Tool bit |
QT-L |
| (14) |
Sleeve |
1/2 |
| (15) |
Internal hexagonal wrench |
|
For more information, please contact us at any time.
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