Aerated Concrete Plant

Product Details
Customization: Available
Condition: New
Automation: Automatic, Automation
Manufacturer/Factory, Trading Company, Group Corporation
Gold Member Since 2014

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Basic Info.

Model NO.
CMT
After-sales Service
Engineers Available to Service Machinery Overseas
Transmission Type
Flexible
Automatic Production Line
Comprehensive
Flexible Production
Intelligent Manufacturing
Rhythm
Flow Production Line
Production Scope
Product Line
Certification
SGS
Capacity
100000m3/Year
Water Ratio
0.60
Cement: Quicklime: Sand: Gypsum
8%:19%:70%:3%
Product Size
4.0 ×1.2 × 0.6 = 2.88 Cubic Meters
Stirring Cycle
6-7 Minutes
Pouring Slurry Temperature
45-48 C
Body Stop Static Stop Time
2.0-2.5 Hours
Stopping Static Temperature
85-93 C
Transport Package
Standard
Specification
SGS
Trademark
CMT
Origin
Jiangsu
Production Capacity
100000m3/Year

Product Description





Finished Products

The main technical  parameters

1. The products can be calculated according to 600kg/m3.
2. Production is 100000m3/year
3. The rate of Mix design
Cement: quicklime: sand: gypsum
8% :  19%  :    70%   :   3%
Aluminum Paste 450 g / m 3 admixtures 400 g / m 3
4. Water ratio 0.60
5. Each module products can be calculated by 4.0 × 1.2 × 0.6 = 2.88 cubic meters
6. Stirring cycle is 6-7 minutes
7. Pouring slurry temperature is 45-48 ºC
8. Body stop Static  stop time 2.0-2.5 hours, stopping static temperature 85-93 ºC
BODY STRENGTH after Static stopped is 0.15-0.18 Mpa
9. Autoclaves conservation system
0.5 hours from kettle; exhaust (vacuum) 0.5 hours; Boost 1.5 hours; constant pressure seven hours (1.4 Mpa); antihypertensive 1.5 hours; total 11 hours




Techincal Service
1. Production line design. Including the production line of construction plans, and civil engineering construction drawings, electrical construction drawings, construction drawings power, construction drawings dust, indoor water supply and drainage construction plans, air pipeline construction plans.
2. Puts up a factory technical guidance. The content includes: The equipment order consultation, the equipment setup instruction, the formulation production plans and so on.
3. Provides technical data which puts up a factory. The content includes: Company's part control system, the production line various posts' responsibility system, the craft working instruction, the equipment rules for safe operation, the personnel establish job functions establish a table of organization, trial production tool table of contents, laboratory instrument and drugs table of contents and inspection procedure.
4. Training and the production line of the debugging process. Include: formulation of raw materials into the plant standards, the production line quality control system, and all production lines linked load testing, on-site training instruction until production in line with the state standards GB/T11968-1997 qualified products.

Main Specification and Construction ( The equipment list of 100000m3/year aerate concrete production line )
Name specification and the model Quantity
Concrete mixer 4.2m3 1pc
Mixing and casting car 4.2m3 1pc
Mould frame 3.95m×1.25m 30pcs
Mould end 4.10m×1.44m 100pds
Autoclaves cars 3.00m×1.20m 50pcs
Single-beam two-lane dual hooks Q=5T 1pcs
Single-beam single-lane hook Q=5T 1pc
Hanger Special use 2pcs
Column strut Special use 200pcs
autoclaves Kettle φ2×21m 6pcs
Bucket Elevator D250style 1pc
Ball Mill φ1200×4500mm 1pc
Steam Boiler 8t/h 1.6mpa 1pc
Mobile winch 3T 6pcs
Cutting machine XJQ-A-4.2×1.2×0.6m 1pc
Aluminum power mixer 0.04m3 1pcs
Feeding bucket truck Special use 1pc
Slurry Tank 20m3 2pcs
The slurry-making tank 6m3 1pc
The feeder wharf 60m3 2pc
Breaker 250×400 1pc
Measuring tank 2m3 2pcs
Main technical and economic standards of the workshop
Number Name Unit Standards Comments
1 Production per day m 3 /day 333
2 The total weight of the equipment T 352
3 the total electric capacityof the equipment Kw 638
4 Production Line Dimensions m2 (120*60) (L*W)
Suggested Operation Area m2 500
5 Construction area m2 23,000
6 Main raw materials consumption
 
sand T/day 11.66 690 M2 to store/ year
gypsum T/day 3.33 30 M2 to store/year
Lime T/day 32.66 1900 M2 to store/year
Cement T/day 16.33 800 M2 to store/year
Aluminum Paste T/day 0.1 every 25 kg/ bag
7 Labors Person 50
8 The water consumption for each unit Kg/m 3 376
9 The Steam quantity for each unit gap Kg/m 3 238
10 Compressed air consumption m 3 /min 18 (Pressure 8 Kg / m2)
11 The electrical power consumption for unit products Degree 25

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