Finished Products
The main technical parameters
1. The products can be calculated according to 600kg/m3.
2. Production is 100000m3/year
3. The rate of Mix design
Cement: quicklime: sand: gypsum
8% : 19% : 70% : 3%
Aluminum Paste 450 g / m 3 admixtures 400 g / m 3
4. Water ratio 0.60
5. Each module products can be calculated by 4.0 × 1.2 × 0.6 = 2.88 cubic meters
6. Stirring cycle is 6-7 minutes
7. Pouring slurry temperature is 45-48 ºC
8. Body stop Static stop time 2.0-2.5 hours, stopping static temperature 85-93 ºC
BODY STRENGTH after Static stopped is 0.15-0.18 Mpa
9. Autoclaves conservation system
0.5 hours from kettle; exhaust (vacuum) 0.5 hours; Boost 1.5 hours; constant pressure seven hours (1.4 Mpa); antihypertensive 1.5 hours; total 11 hours
Techincal Service
1. Production line design. Including the production line of construction plans, and civil engineering construction drawings, electrical construction drawings, construction drawings power, construction drawings dust, indoor water supply and drainage construction plans, air pipeline construction plans.
2. Puts up a factory technical guidance. The content includes: The equipment order consultation, the equipment setup instruction, the formulation production plans and so on.
3. Provides technical data which puts up a factory. The content includes: Company's part control system, the production line various posts' responsibility system, the craft working instruction, the equipment rules for safe operation, the personnel establish job functions establish a table of organization, trial production tool table of contents, laboratory instrument and drugs table of contents and inspection procedure.
4. Training and the production line of the debugging process. Include: formulation of raw materials into the plant standards, the production line quality control system, and all production lines linked load testing, on-site training instruction until production in line with the state standards GB/T11968-1997 qualified products.
| Main Specification and Construction ( The equipment list of 100000m3/year aerate concrete production line ) |
| Name |
specification and the model |
Quantity |
| Concrete mixer |
4.2m3 |
1pc |
| Mixing and casting car |
4.2m3 |
1pc |
| Mould frame |
3.95m×1.25m |
30pcs |
| Mould end |
4.10m×1.44m |
100pds |
| Autoclaves cars |
3.00m×1.20m |
50pcs |
| Single-beam two-lane dual hooks |
Q=5T |
1pcs |
| Single-beam single-lane hook |
Q=5T |
1pc |
| Hanger |
Special use |
2pcs |
| Column strut |
Special use |
200pcs |
| autoclaves Kettle |
φ2×21m |
6pcs |
| Bucket Elevator |
D250style |
1pc |
| Ball Mill |
φ1200×4500mm |
1pc |
| Steam Boiler |
8t/h 1.6mpa |
1pc |
| Mobile winch |
3T |
6pcs |
| Cutting machine |
XJQ-A-4.2×1.2×0.6m |
1pc |
| Aluminum power mixer |
0.04m3 |
1pcs |
| Feeding bucket truck |
Special use |
1pc |
| Slurry Tank |
20m3 |
2pcs |
| The slurry-making tank |
6m3 |
1pc |
| The feeder wharf |
60m3 |
2pc |
| Breaker |
250×400 |
1pc |
| Measuring tank |
2m3 |
2pcs |
| Main technical and economic standards of the workshop |
| Number |
Name |
Unit |
Standards |
Comments |
| 1 |
Production per day |
m 3 /day |
333 |
|
| 2 |
The total weight of the equipment |
T |
352 |
|
| 3 |
the total electric capacityof the equipment |
Kw |
638 |
|
| 4 |
Production Line Dimensions |
m2 |
(120*60) (L*W) |
|
| Suggested Operation Area |
m2 |
500 |
| 5 |
Construction area |
m2 |
23,000 |
|
| 6 |
Main raw materials consumption
|
sand |
T/day |
11.66 |
690 M2 to store/ year |
| gypsum |
T/day |
3.33 |
30 M2 to store/year |
| Lime |
T/day |
32.66 |
1900 M2 to store/year |
| Cement |
T/day |
16.33 |
800 M2 to store/year |
| Aluminum Paste |
T/day |
0.1 |
every 25 kg/ bag |
| 7 |
Labors |
Person |
50 |
|
| 8 |
The water consumption for each unit |
Kg/m 3 |
376 |
|
| 9 |
The Steam quantity for each unit gap |
Kg/m 3 |
238 |
|
| 10 |
Compressed air consumption |
m 3 /min |
18 |
(Pressure 8 Kg / m2) |
| 11 |
The electrical power consumption for unit products |
Degree |
25 |
|
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