AAC Production Line Turnkey Project

• Customization: Available
• Condition: New
• Automation: Automatic, Automation
• Model NO.: CMT
• Capacity: 100000m3/Year
• Water Ratio: 0.60
• Cement: Quicklime: Sand: Gypsum: 8%:19%:70%:3%
• Product Size: 4.0 ×1.2 × 0.6 = 2.88 Cubic Meters
• Stirring Cycle: 6-7 Minutes
• Pouring Slurry Temperature: 45-48 C
• Body Stop Static Stop Time: 2.0-2.5 Hours
• Stopping Static Temperature: 85-93 C
• Transmission Type: Flexible
• Automatic Production Line: Comprehensive
• Certification: SGS
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Transport Package: Standard
• Specification: SGS
• Trademark: CMT
• Origin: Jiangsu
• Production Capacity: 100000m3/Year

Product Description

Finished Products
The main technical  parameters

1. The products can be calculated according to 600kg/m3.
2. Production is 100000m3/year
3. The rate of Mix design
Cement: quicklime: sand: gypsum
8% :  19%  :    70%   :   3%
Aluminum Paste 450 g / m 3 admixtures 400 g / m 3
4. Water ratio 0.60
5. Each module products can be calculated by 4.0 × 1.2 × 0.6 = 2.88 cubic meters
6. Stirring cycle is 6-7 minutes
7. Pouring slurry temperature is 45-48 ºC
8. Body stop Static  stop time 2.0-2.5 hours, stopping static temperature 85-93 ºC
BODY STRENGTH after Static stopped is 0.15-0.18 Mpa
9. Autoclaves conservation system
0.5 hours from kettle; exhaust (vacuum) 0.5 hours; Boost 1.5 hours; constant pressure seven hours (1.4 Mpa); antihypertensive 1.5 hours; total 11 hours




Techincal Service
1. Production line design. Including the production line of construction plans, and civil engineering construction drawings, electrical construction drawings, construction drawings power, construction drawings dust, indoor water supply and drainage construction plans, air pipeline construction plans.
2. Puts up a factory technical guidance. The content includes: The equipment order consultation, the equipment setup instruction, the formulation production plans and so on.
3. Provides technical data which puts up a factory. The content includes: Company's part control system, the production line various posts' responsibility system, the craft working instruction, the equipment rules for safe operation, the personnel establish job functions establish a table of organization, trial production tool table of contents, laboratory instrument and drugs table of contents and inspection procedure.
4. Training and the production line of the debugging process. Include: formulation of raw materials into the plant standards, the production line quality control system, and all production lines linked load testing, on-site training instruction until production in line with the state standards GB/T11968-1997 qualified products.

Main Specification and Construction ( The equipment list of 100000m3/year aerate concrete production line )
Name	specification and the model	Quantity
Concrete mixer	4.2m3	1pc
Mixing and casting car	4.2m3	1pc
Mould frame	3.95m×1.25m	30pcs
Mould end	4.10m×1.44m	100pds
Autoclaves cars	3.00m×1.20m	50pcs
Single-beam two-lane dual hooks	Q=5T	1pcs
Single-beam single-lane hook	Q=5T	1pc
Hanger	Special use	2pcs
Column strut	Special use	200pcs
autoclaves Kettle	φ2×21m	6pcs
Bucket Elevator	D250style	1pc
Ball Mill	φ1200×4500mm	1pc
Steam Boiler	8t/h 1.6mpa	1pc
Mobile winch	3T	6pcs
Cutting machine	XJQ-A-4.2×1.2×0.6m	1pc
Aluminum power mixer	0.04m3	1pcs
Feeding bucket truck	Special use	1pc
Slurry Tank	20m3	2pcs
The slurry-making tank	6m3	1pc
The feeder wharf	60m3	2pc
Breaker	250×400	1pc
Measuring tank	2m3	2pcs

Main technical and economic standards of the workshop
Number	Name		Unit	Standards	Comments
1	Production per day		m 3 /day	333
2	The total weight of the equipment		T	352
3	the total electric capacityof the equipment		Kw	638
4	Production Line Dimensions		m2	(120*60) (L*W)
	Suggested Operation Area		m2	500
5	Construction area		m2	23,000
6	Main raw materials consumption	sand	T/day	11.66	690 M2 to store/ year
		gypsum	T/day	3.33	30 M2 to store/year
		Lime	T/day	32.66	1900 M2 to store/year
		Cement	T/day	16.33	800 M2 to store/year
		Aluminum Paste	T/day	0.1	every 25 kg/ bag
7	Labors		Person	50
8	The water consumption for each unit		Kg/m 3	376
9	The Steam quantity for each unit gap		Kg/m 3	238
10	Compressed air consumption		m 3 /min	18	(Pressure 8 Kg / m2)
11	The electrical power consumption for unit products		Degree	25