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1. The products can be calculated according to 600kg/m3. 2. Production is 100000m3/year 3. The rate of Mix design Cement: quicklime: sand: gypsum 8% :19% :70% :3% Aluminum Paste 450 g / m 3 admixtures 400 g / m 3 4.Water ratio 0.60 5. Each module products can be calculated by 4.0 × 1.2 × 0.6 = 2.88 cubic meters 6. Stirring cycle is 6-7 minutes 7. Pouring slurry temperature is 45-48 ºC 8. Body stop Static stop time 2.0-2.5 hours, stopping static temperature 85-93 ºC BODY STRENGTH after Static stopped is 0.15-0.18 Mpa 9. Autoclaves conservation system 0.5 hours from kettle; exhaust (vacuum) 0.5 hours; Boost 1.5 hours; constant pressure seven hours (1.4 Mpa); antihypertensive 1.5 hours; total 11 hours
Techincal Service
1. Production line design. Including the production line of construction plans, and civil engineering construction drawings, electrical construction drawings, construction drawings power, construction drawings dust, indoor water supply and drainage construction plans, air pipeline construction plans. 2. Puts up a factory technical guidance. The content includes: The equipment order consultation, the equipment setup instruction, the formulation production plans and so on. 3. Provides technical data which puts up a factory. The content includes: Company's part control system, the production line various posts' responsibility system, the craft working instruction, the equipment rules for safe operation, the personnel establish job functions establish a table of organization, trial production tool table of contents, laboratory instrument and drugs table of contents and inspection procedure. 4. Training and the production line of the debugging process. Include: formulation of raw materials into the plant standards, the production line quality control system, and all production lines linked load testing, on-site training instruction until production in line with the state standards GB/T11968-1997 qualified products.
Main Specification and Construction ( The equipment list of 100000m3/year aerate concrete production line )
Name
specification and the model
Quantity
Concrete mixer
4.2m3
1pc
Mixing and casting car
4.2m3
1pc
Mould frame
3.95m×1.25m
30pcs
Mould end
4.10m×1.44m
100pds
Autoclaves cars
3.00m×1.20m
50pcs
Single-beam two-lane dual hooks
Q=5T
1pcs
Single-beam single-lane hook
Q=5T
1pc
Hanger
Special use
2pcs
Column strut
Special use
200pcs
autoclaves Kettle
φ2×21m
6pcs
Bucket Elevator
D250style
1pc
Ball Mill
φ1200×4500mm
1pc
Steam Boiler
8t/h 1.6mpa
1pc
Mobile winch
3T
6pcs
Cutting machine
XJQ-A-4.2×1.2×0.6m
1pc
Aluminum power mixer
0.04m3
1pcs
Feeding bucket truck
Special use
1pc
Slurry Tank
20m3
2pcs
The slurry-making tank
6m3
1pc
The feeder wharf
60m3
2pc
Breaker
250×400
1pc
Measuring tank
2m3
2pcs
Main technical and economic standards of the workshop
Number
Name
Unit
Standards
Comments
1
Production per day
m 3 /day
333
2
The total weight of the equipment
T
352
3
the total electric capacityof the equipment
Kw
638
4
Production Line Dimensions
m2
(120*60) (L*W)
Suggested Operation Area
m2
500
5
Construction area
m2
23,000
6
Main raw materials consumption
sand
T/day
11.66
690 M2 to store/ year
gypsum
T/day
3.33
30 M2 to store/year
Lime
T/day
32.66
1900 M2 to store/year
Cement
T/day
16.33
800 M2 to store/year
Aluminum Paste
T/day
0.1
every 25 kg/ bag
7
Labors
Person
50
8
The water consumption for each unit
Kg/m 3
376
9
The Steam quantity for each unit gap
Kg/m 3
238
10
Compressed air consumption
m 3 /min
18
(Pressure 8 Kg / m2)
11
The electrical power consumption for unit products
